QUICK SOLUTIONS FROM HUNGARY
Development, individual machine production
Development. Custom machine design and development. Technical problem solving. Custom machine design and construction
To support the research and development work, we have set up a GMP-compliant cleanroom laboratory where we demonstrate our pilot-scale products in operation and provide product manufacturing tests to our partners and prospective customers.
Engineering consultancy
Our engineers and specialists have many years of experience in the design, manufacturing and customization of pharmaceutical production machinery. Our services are available from the problem definition, through the design phases, to the manufacturing, installation, commissioning and training phases.
Design
Engineering technology design.
Design of unique machines.
Production line design.
Electrical design.
PLC programming, automation.
Operations planning, machine installation, design of supply – service systems.
Systems validation.
Machine manufacturing
We design and construct chemical and pharmaceutical equipment meeting GMP standards. Our services include manufacturing custom machines and machinery and components based on customer designs. With over 2000 m2 of modern facilities, we house well-equipped workshops for assembly, machining, welding, surface treatment, and electrical and instrumentation assembly.
Machine installation, technological assembly , Maintenance
We specialize in installing and fully assembling chemical and pharmaceutical equipment and production lines. Our expertise includes qualified AWI welding and constructing sterile systems using orbital welding. Additionally, we offer ongoing technical support, repairs, periodic maintenance, and replacement parts for our partners utilizing our equipment and services.
Development, individual machine production
Development. Custom machine design and development. Technical problem solving. Custom machine design and construction
To support the research and development work, we have set up a GMP-compliant cleanroom laboratory where we demonstrate our pilot-scale products in operation and provide product manufacturing tests to our partners and prospective customers.
Engineering consultancy
Our engineers and specialists have many years of experience in the design, manufacturing and customization of pharmaceutical production machinery. Our services are available from the problem definition, through the design phases, to the manufacturing, installation, commissioning and training phases.
Design
Engineering technology design.
Design of unique machines.
Production line design.
Electrical design.
PLC programming, automation.
Operations planning, machine installation, design of supply – service systems.
Systems validation.
Machine manufacturing
We design and construct chemical and pharmaceutical equipment meeting GMP standards. Our services include manufacturing custom machines and machinery and components based on customer designs. With over 2000 m2 of modern facilities, we house well-equipped workshops for assembly, machining, welding, surface treatment, and electrical and instrumentation assembly.
Machine installation, technological assembly , Maintenance
We specialize in installing and fully assembling chemical and pharmaceutical equipment and production lines. Our expertise includes qualified AWI welding and constructing sterile systems using orbital welding. Additionally, we offer ongoing technical support, repairs, periodic maintenance, and replacement parts for our partners utilizing our equipment and services.
Our company undertakes contract work for the following machines
Portal milling machine
Hartford HSA 320
Range of motion:
X = 3000 mm
Y = 1800 mm
Z = 750 mm
Surface grinding machine
Proth PSGS
4080 AHR
Range of motion:
X = 800 mm
Y = 400 mm
Z = 200 mm
Wire spark
cutting machine
Mitsubishi MV2400S
Range of motion:
X = 600 mm
Y = 400 mm
Z = 300 mm
Block EDM machine
Mitsubishi EA8S
Range of motion:
X = 300 mm
Y = 250 mm
Z = 250 mm
Standard Equipment Available
Vibratory sieve
(QUICK Sieve)
Roller compactor
(QUICK COMPACT, 30 kg/h)
200 l bin homogeniser
Wet granulator
Hammer Mill
Extruder
Pharmaceutical technologies and equipment in the activities of QUICK 2000 Ltd.
Solid pharmaceutical formulation for Batch system production | Continuous of solid pharmaceutical formula for continuous system production
Batch
Continuous
Steam
Equipment moving
Screening / Sieving
Measurement / Metering
Metering / Measurement / Weighing
Homogenisation, granulation, extrusion
Homogenization with containers
Granulation
Drying
Drying
Regranulating
Steam
- Choose processes!
- Choose product category!
Equipment moving | Vertical lifting
Quick Lift
Lifting columns
GMP compliant pharmaceutical lifting column – QUICK LIFTCan be used to lift and hold various equipment involved in different pharmaceutical processes (vacuumstrainers, barrels, containers, mills, sieves, etc.) with a load capacity of 100 – 1500 kg
Self-locking spindle lifting device
Customized gripping structure, holders, etc. According to requirements
Customized lifting heights and capacities
360° rotatable with lifting columns that can be fixed in the required position
Multi-point adjustable lifting height
Operation with individual or in-line controls
ATEX version on request
Screening/Sieving | Separation of impurities or fractions
Vibrating sieve
- Separation of impurities or fractions
GMP compliant pharmaceutical vibratory sieving equipment – QUICK SIEVE - Cleaning and fractionating sieving of pharmaceutical raw materials, products with on-demand throughput (20 – 1000 kg/h)
- Sieve trays with on demand hole size
- Adjustable vibromotor position to change vertical/horizontal movement
- Variable frequency speed control
- Fully enclosed, dust-free design
- Operation with individual or in-line control
- ATEX design, nitrogen flushing on request
- 500 mm diameter equipment available for product development
Measurement / Metering | Weighing/comparison of raw materials and auxiliary materials
Isolators
- Handling of hazardous / sensitive materials
- Pharmaceutical isolation cabins – QUICK CAB – suitable for process operations with substances hazardous to health (Highly potent) or sensitive to external conditions (e.g. oxygen, humidity) and meeting GMP requirements
- For high containment process operations (e.g. raw material sizing)
- Built on equipment for high containment technological processes (e.g. nozzle filter, dryer, compactor)
- One or more workers working simultaneously in isolated conditions
- Working with specific isolator gloves
- On-demand loading/unloading airlocks with interlocking doors
- Independent ventilation of cabins, pressure maintenance with pressure levels as required
- Installation of RTP port if required
- Installation of PUSH-PUSH filters on request
- CIP washing on request
- PLC control for parameter setting with multi-level access
- Display and logging of operating parameters, error messages during operation
- ATEX design on request
- Possibility of inertization per room with nitrogen, gas sensors on request
High volume
- GMP-compliant pharmaceutical high-volume detection/metering/measurement system for detection of powders, granules
- Gravity or vacuum material handling on demand detection/metering/measurement from BIGBAG with dust-free connection detection/metering/measurement from bag with bag opener, dust extraction
- Material feeding with the required accuracy in a closed system into a container or drum placed on a floor scale
- Dosing solution on demand (with auger, cell dosing)
- PLC control with multi-level access, recipe management
- Display and logging of operating parameters, error messages”
Low volume
- Manual dispensing from bags, cans
- Use of bench scales on-demand
- Dust extraction on demand
- Use of LAF or isolation booth, as required, to perform the operation
- Installation of an IT system for recording and logging data on demand, with multi-level access”
Metering / Measurement / Weighing | Metering / Measurement / Weighing of raw materials and auxiliary materials
Dust dosing
- GMP-compliant lab-scale pharmaceutical volumetric powder dispenser – QUICK DOSE
- Double screw design, screw diameter 12 mm, 250 mm length with 1.5 mm taper
- Adjustable capacity with a maximum output of 10 kg/h
- Infeed hopper volume 4.2 liters
- Rotating elements in the feed hopper to prevent dust from building up
- Variable speed drive with 10-100 rpm potentiometer
- Operation with individual or in-line control
Homogenization with containers | Mixing of raw material and excipients
Rotating the vessel with homogenisation
- GMP compliant pharmaceutical powder homogenizer
- Container for homogenisation in a vessel of the size and design required by the customer.
- Pharmaceutical drum homogenizer, different drum sizes (50-300 liters) can be placed on a single frame – QUICK BIN
- Pharmaceutical container homogenizer, different container sizes (500-1500 liters) can be placed on a single frame – QUICK CONT.
- On request, a built-in scale measures the weight of the container before and after
- Variable frequency speed control
- Fully automatic PLC control with multi-level access
- Display of operating parameters, error messages
- Rotating equipment field protection with latched optical sensor
- ATEX design on request
- Lifting column design on request
- 50-200 liter drum homogeniser available for product development
- GMP powder containers in custom design
Homogenisation, granulation, extrusion | Homogenisation with twin screw extruder. Granulate production with twin screw extruder, compact extruder
Twin screw extruder
- Lab-scale twin-screw pharmaceutical extruder for GMP requirements – QUICK TS EXTRUDER
- Multifunctional: continuous homogenisation of powders, continuous wet granulation, extrusion, melt extrusion
- Adjustable capacity with a maximum output of 10 kg/h
- 16 mm screw diameter; 25 L/d ratio
- Segmented, freely configurable screws, intermeshing, self-cleaning design
- Various forming tools, customized design on request
- 4+1 temperable zones
- 5 possible feeding positions in the upper trough (solid particles, powders, liquids, vacuum option)
- Adjustable temperature range 5-250°C (for cooling with external cooling unit or tap water)
- Auger speed range: 5 – 900 rpm
- Measuring of temperature and pressure of the fluid in the extrusion die
- Easy to dismantle and clean the barrels and screw elements
Compacting
- GMP compliant pharmaceutical dry granulator – QUICK COMPACT
- In various performance sizes (20-350 kg/h capacity)
- Two-stage powder feed to the rollers
- Powder dosing to avoid material clogging
- Interchangeable, cooled press rollers with different patterns
- Two-stage shredding on larger machines
- Possibility to install several sieving units, depending on the product
- Sieve inserts with hole sizes to suit granule sizes 0.2-5 mm
- Minimal dust formation
- Harmonised variable speed control
- Adjustable gap size with self-regulating pressing force
- Equipped with CIP washer on request
- Fully automatic PLC control with multi-level access
- On-the-fly setting, display, logging of operating parameters Display of error messages
- 30 kg/h pilot size equipment available for product development
Granulation | Granulate production by different methods
Compacting
- GMP compliant pharmaceutical dry granulator – QUICK COMPACT
- In various performance sizes (20-350 kg/h capacity)
- Two-stage powder feed to the rollers
- Powder dosing to avoid material clogging
- Interchangeable, cooled press rollers with different patterns
- Two-stage shredding on larger machines
- Possibility to install several sieving units, depending on the product
- Sieve inserts with hole sizes to suit granule sizes 0.2-5 mm
- Minimal dust formation
- Harmonised variable speed control
- Adjustable gap size with self-regulating pressing force
- Equipped with CIP washer on request
- Fully automatic PLC control with multi-level access
- On-the-fly setting, display, logging of operating parameters Display of error messages
- 30 kg/h pilot size equipment available for product development
Fluid granulation
- Laboratory scale pharmaceutical fluidisation granulator for GMP requirements – QUICK FBG
- For different batch sizes (200 – 1600 grams) with interchangeable product baskets (3-12 liters)
- Multiple functions integrated in one unit: drying, granulation, coating (Wurster)
- Intelligent liquid dosing
- Temperature, airflow control
- Continuous monitoring of air filters
- CIP system on demand
- Fully automatic PLC control with multi-level access, recipe management
- On-the-fly setting, display, logging of operating parameters Display of error messages
Mixer granulation
- GMP compliant pharmaceutical rapid mixing wet granulation equipment – QUICK MIX
- Cylindrical or conical bowl design
- Double-walled (heatable) kettle on request
- Vacuum/pressure resistant design
- Multiple types of interchangeable chopper knives
- Variable frequency speed control
- Different sizes available on request: lab size: 0.5 – 6 liters, pilot size: 25 – 100 liters, operational size: 150 – 400 liters
- Fully automatic PLC control, multi-level access, recipe management
- On-the-fly setting, display, logging of operating parameters, display of error messages
- 25 liter pilot size unit available for product development
- ATEX version with nitrogen supply on request
- Installation of CIP system on request
- Complete liquid injection system on request
- Vacuum dust extraction on request
- On request microwave vacuum drying (1-3 liter lab and 75 liter pilot size unit)
Drying | Wet granulate drying
Tray dryer
- If drying does not take place during wet granulation, a tray dryer may be used.
- GMP compliant pharmaceutical tray dryer – QUICK TRAY
- Drying wet materials, wet granules
- Drying capacity with different machine sizes (0.2-10 m 2 )
- Tempering system on demand (steam, water, thermal oil, electric)
- Atmospheric or vacuum design
- Vacuum design is ideal for gentle drying of active substances
- Control of temperature, vacuum and air volume
- Fully automatic PLC control with multi-level access, recipe management
- In-operation operating parameters setting, display, logging of error messages display
- ATEX version on request
Drying | Wet granulate drying
Continuous dryer
- Continuous fluidisation dryer – QUICK – pharmaceutical lab-scale continuous fluidisation dryer for GMP requirements QUICK CONT DRYER
- Adjustable drying capacity with a maximum output of 10 kg/h
- Sintered metal fluidisation plate with on-demand hole size for continuous material flow
- With vibratory granulate agitation
- Four-zone design: three heating and one cooling sections with different temperatures
- Zone-by-zone dust separation with automatic press air blow-off dust bags
- Fully automatic PLC control with multi-level access
- On-the-fly operating parameters setting, display, logging, error messages display
- Nitrogen overpressure on demand, ATEX design
Regranulating | Setting the required particle size of the granules
Conical / Oscillating / Hammer regranulation
- GMP compliant pharmaceutical conical grinder-screener – QUICK MILL
- Standardisation of pharmaceutical granule particle size
- Machine sizes (20-400 kg/h) with on-demand capacity
- Sieve inserts with hole size on demand
- Variable frequency speed control
- Fully enclosed, dust-free design
- Operation with individual or in-line control
- ATEX design, nitrogen flushing on request
Steam | Used in heating, cleaning, boiling, sterilization, drying and extrusion
E-Model
- Pharmaceutical Industry, Chemical Industry, Food Industry, Distillery, Breweries,Beverages, Animal Feed and Oil&Gas
- 100% Safe
- Quick Start-Up <5min
- Steam Quality 99,5% Standard
- Low Blowdown
- Compact design
- 600-13000 kW:
- 939kg/h to 20t/h of saturated steam
- Design pressure up to 150 barg
- Containerized possibility
- Economizer Option
- LowNox Option/Fuel Saving Option
- Automatic start/stop
- Remote Option
- Water Preparation Package
CSM
- Pharmaceutical Industry, Chemical Industry, Food Industry, Distillery, Breweries, Beverages, Animal Feed and Oil&Gas
- 100% Safe
- High Efficiency due to size
- Quick Start-Up <5min
- Steam Quality 99,5% Standard
- Low Blowdown
- Compact design
- 147-1230 kW:
- 235kg/h to 2 t/h of saturated steam
- Design pressure up to 31 barg
- Containerized possibility
- Water Preparation Package
- Economizer Option
- LowNox Option/Fuel Saving Option
- Automatic start/stop
- Remote Option
-
Tiszavasvári manufacturing site (Headquarters)
Tel: +36 42/520-140
Email: quick@quick2000.hu
Tiszavasvári, Kabay János u. 29
-
Budapest EGIS
(Engineering and Implementation)
Budapest, Keresztúri út 30-38
-
Debrecen TEVA
(Engineering and Maintenance)
Debrecen, Pallagi út 13.
-
Sajóbábony TEVA
(Maintenance)
3792, Sajóbábony
Custom pharmaceutical machinery manufacturing and development with 30 years of experience in the pharmaceutical industry. Complete service with customised solutions for powder handling, granule production, liquid handling and “high containment” technology. Manufacture of equipment with outstanding value for money. Development of new processes in nanotechnology and continuous drug delivery.
Contact
- quick@quick2000.hu
- +36 42/520-140
- 4440 Tiszavasvári, Kossuth Lajos utca 69.A.
Follow us
ASZF | Adavédelem | Copyright Quick 2000 Kft. – All Rights Reserved 2024
Webdesign by Improcreative
